AI Video Counting & Quality Control for Industrial Conveyors

Achieve 99.9% accuracy using Computer Vision. Cost-effective automation for food, pharma, and manufacturing — works with your existing IP cameras.

Counts products in motion
No sensors required
Deploys in 2 days

Using computer vision and object detection, the system accurately counts products in real time directly from standard video cameras — without physical sensors or changes to existing equipment.

CamContador is designed for manufacturing, food processing, packaging, and logistics environments where reliable production monitoring, real-time data, and operational transparency are critical.

Developed and Engineered in Spain. Global support and implementation

Universal AI Solution for Counting and Visual Inspection

No lighting or angle requirements

To count products, you don’t need to change the lighting in the shop, buy new cameras, hang them at a certain distance from the conveyor belt and adjust the angle. A simple picture is enough, the products on which can be counted by a person.

Counting accuracy up to 99.9%

Unlike infrared or laser sensors, CamContador can accurately count products even when they are positioned chaotically on the conveyor. The counting error is extremely low, with an accuracy of 99.7–99.9%. You always know exactly how much product was produced — without any manual rechecking.

CamContador is simpler and cheaper

CamContador is more cost-effective than other counting solutions that require specialized equipment. Due to computer vision technology and the elimination of unnecessary equipment, we save the implementation budget by 3-5 times.

Free testing before implementation

Before signing the contract, we will train the video counter on your videos and show the preliminary result. If the algorithm fails, we will honestly tell you about it before we start working.

Money Back Guarantee

If after implementing the counter you are not satisfied with its work, we will refund your money. No conditions.

Advanced Features for Production Line Monitoring

  • Instant Foreign Object Detection

Our video counter automatically spots anything that doesn’t belong on your line — from small fragments to unexpected objects. This ensures clean, safe production and minimizes the risks associated with manual inspection.

See detailed FAQs about how the system works →

  • High-Precision Visual Quality Control

The system continuously monitors product appearance and flags even the smallest defects: scratches, tears, stains, contamination, or surface irregularities. You get fast, consistent, and reliable quality control across the entire shift.

  • Smart Classification and Identification

Color, shape, type, size — the video counter detects and classifies products based on the parameters you define. It instantly highlights anomalies and notifies the operator when something falls outside your standards.

  • Accurate Label and Marking Verification

Ensure every label is correctly placed, readable, and matches your formatting requirements. The system helps catch marking issues early, preventing costly repackaging and customer complaints.

  • Automated Sorting and Rejection

The video counter acts as an intelligent sorting unit, directing products to the right workflow and removing items that don’t meet quality criteria. This helps maintain a stable, predictable level of product quality with minimal manual effort.

  • Real-Time Line Load Optimization

Get full visibility into the movement and density of products on your conveyor. The system identifies gaps, clusters, and irregular flow so you can prevent equipment slowdowns, optimize line speed, and keep production running smoothly.

AI-powered Solutions for Any Production Line

CamContador is developed and used in real production environments, including food processing, packaging and manufacturing lines.

Our system has been tested on real conveyor belts with varying speeds, lighting conditions and product shapes.

AI Bag Counting & Loading Control
Automated Egg Counting System
AI Bakery Product Classification & Counting
Can Counting & Inverted Can Detection
Conveyor Bag Counting & Logistics Control

Implementation Results

AI defect detection system identifying damaged products on a conveyor line without manual inspection

Identifying defects without manual labor

The algorithm understands what good quality products look like and does not count rejects. This includes non-standard cases: missing products in a row, smaller products, products in upside down position, chipped or unpainted products.

CamContador production reporting dashboard showing real-time counting analytics and factory KPIs

Reliable and convenient reporting

Clear graphs help to control the exact volume of output. Counting of manufactured products takes place for any period of time: shift, day, week, month. The information is transferred to ERP-system, database, Excel or text file. Such statistics is necessary for accountants and controllers at production facilities

Computer vision object recognition training for accurate industrial product counting and classification

Accurate product recognition

If there are different types of products on the conveyor, the counter will recognize them and count them separately. In addition, you can specify the type of products manually or by means of a QR code in the frame.

Technical Advantages of CamContador AI Counter

  • Integrates easily with Excel and ERP systems
  • Works without internet and video capture cards
  • No need to change the lighting on the production floor
  • No need to re-hang cameras from a different angle
  • No need for hard disks to store video
  • Once set up, always works

Frequently Asked Questions

How is computer vision counting different from infrared or laser sensors?

Sensor-based counters need products in a fixed, predictable position to register a clean count and lose accuracy when items overlap or sit chaotically on the belt. CamContador counts directly from video, so it stays accurate even when products are positioned chaotically on the conveyor — without adding physical sensors to the line.

Can it count products that are touching or overlapping?

Yes. The system separates touching or overlapping items and tracks each one individually as it moves through the frame, rather than counting clusters as a single object.

Does it work in dusty or dirty production environments?

Yes. Dust and debris on the production floor don’t affect the system’s accuracy — it’s built to keep counting reliably in real factory conditions, not just in clean, controlled settings.

Can the counting data feed into our existing ERP or inventory system?

Yes. CamContador exports counts to Excel, a database, or a text file, and integrates with existing ERP systems — so the numbers reach the same systems your accounting and production teams already use.

What happens if the system miscounts or underperforms after installation?

Before any contract is signed, the system is tested on footage from your own line and you see the result first. If it underperforms after installation, CamContador offers a money-back guarantee with no conditions attached.

Have more questions? See all FAQs about CamContador →

Proven in Real Production Environments


Built on Real Industrial Experience

CamContador runs on real production lines. Each deployment starts with testing on the client’s own footage from their actual line, before any contract is signed.

The system has handled belts moving at variable speeds and mixed product shapes on the same line, across industries from food and bakery to pharma, fish processing, and heavy and light manufacturing.

Expert Computer Vision Technology

The counting engine is built specifically for industrial conveyors. It separates touching or overlapping products, tracks items through partial occlusion, and classifies by type, size, or color in the same pass.

Detection runs directly on standard IP camera feeds — no specialized capture hardware required.

Trusted by Industrial Applications

CamContador counts for manufacturers like Ball Corporation, alongside egg farms, bakeries, and bulk packaging lines across Europe, Asia, and Latin America.

Every deployment ships with a Money Back Guarantee: if the counter underperforms after installation, the client gets a full refund, no conditions attached.

Reliable and Secure

The system runs locally on-site — it doesn’t require internet access or cloud video storage, so production data stays on the client’s network.

Cameras can be repositioned or replaced without retraining the model from scratch. Once configured, the counter keeps running through line speed adjustments without manual recalibration.

See pricing and deployment options →

Real-World Use Cases

Discover how CamContador is applied in real industrial production environments to automate product counting, improve quality control, and provide actionable data for production lines.

Implementation Examples on Production Lines

Loading posts…

What customers are saying

“Superb product and counting accuracy!”

Andrew Fedot
Ball Corporation
CamContador AI vision system counting aluminum cans on a high-speed production line for Ball Corporation
CamContador is counting aluminum cans for Ball Corporation